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Santerra Industries

A pile of wood pellets on fire. Behind in defocus there is a wall of wood..jpg

At Santerra Industries, our bio pellet factory is a shining example of innovation and sustainability. Every day, we process an astounding 40,000 kilograms of agricultural waste, transforming it into high-calorific-value bio coal. This revolutionary initiative addresses a pressing environmental issue: stubble burning, a practice once rampant among farmers that significantly contributed to poor air quality and environmental degradation. A few years ago, the region witnessed an Air Quality Index (AQI) of 200, largely due to the widespread burning of agro residues. Recognizing the need for urgent action, we devised a solution that not only tackles this environmental crisis but also provides economic benefits to farmers. Instead of burning the stubble, farmers now sell their agro waste to us, ensuring a sustainable source of raw material while earning an additional income. Through our efforts, we have not only created a cleaner alternative to traditional coal but also brought about measurable environmental improvements. Our operations have reduced the AQI in the vicinity of our factory by 15% over the past year—a significant milestone in our journey toward cleaner air and a healthier ecosystem. The bio coal we produce serves as an eco-friendly substitute for conventional coal in industrial applications. Among our key clients are NTPC Mauda, where our bio coal is used to generate electricity, and Haldiram, alongside other prominent buyers who have embraced sustainable energy alternatives. By addressing the dual challenge of agricultural waste management and energy production, Santerra Industries is contributing to the broader global goals of waste reduction, sustainable energy, and environmental preservation. This venture not only exemplifies how business can drive positive environmental change but also showcases the immense potential of integrating sustainability into industrial practices.

We convert agro-waste into high calorific value coal that powers the electricity in Maharashta. 

This is what we do

In three steps, let us explain our work.

Farm

Step 1

We purchase agro-waste such as corn cobs, rice husks, stubble (parali), cotton waste, and wheat residue directly from farmers at fair prices. In the past, farmers used to burn this waste, contributing to air pollution. Now, they can sell it to us instead. With a daily requirement exceeding 40,000 kilograms, this arrangement not only provides significant profits for farmers but also helps reduce air pollution.

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Step 2

After collecting the raw materials, we process them in our custom-built hammering machine, which transforms the solid agro-waste into a fine powder. This powdered material is then transported to our main pelleting machine via a conveyor belt. Equipped with a vertical die, the pelleting machine compresses the powder into 8mm pellets with a calorific value of 3400–4400 kcal/kg. Our machine has an impressive production capacity of 2–3 tonnes per hour.

A pile of wood pellets on fire. Behind in defocus there is a wall of wood..jpg

Step 3

We then load 25–40 tonnes of finished pellets into our tippers for transportation to our buyers. Our clients include NTPC and other prominent government and private factories, as well as power plants that use our pellets daily as a reliable fuel source for generating electricity.

How our pellets are better than regular 'mined' coal?

35% of our partner farmers have earned more money selling their agro-waste to us than from selling their crops. The pellets we produce are eco-friendly, leaving less than 10% ash content, emitting no carbon monoxide, and releasing no sulfur into the air. Our production process is equally sustainable, ensuring minimal environmental impact. Even the residual waste from our process is converted into pellets, ensuring zero waste. Overall, our operations result in no sulfur, no carbon monoxide, reduced ash content, and a significant financial benefit for farmers. Yes! high calorific value as well!

Know the Founders

Wife and Husband, both equally passionate about alternate fuel run Santerra Industries

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